When it comes to industrial storage, off-the-shelf solutions don’t always meet the needs of complex operations. That’s when true engineering partners like KBK Industries step in. In this case study, we explore how our team helped an industrial client solve a difficult chemical storage challenge with a fully customized fiberglass tank solution—delivered on time and backed by ongoing support.
The Challenge: Storing a Corrosive Chemical Mixture with Tight Specs
A specialty chemical manufacturer in the Midwest (client name confidential) contacted KBK Industries with a unique problem. They were scaling up production and needed a storage solution for a highly corrosive, blended chemical compound used in advanced polymer manufacturing. Their previous tank—made of coated steel—had shown signs of failure due to internal corrosion and inconsistent temperature retention.
The challenge was threefold:
· Material Compatibility: The stored chemical was aggressive toward metal and degraded polyethylene within months.
· Space Constraints: The tank needed to fit within a tight indoor space with limited overhead clearance.
· Fast Turnaround: The client’s expansion timeline required delivery and installation within 6 weeks.
The Solution: A Custom-Engineered Fiberglass Tank
From the initial consultation, KBK’s engineering team worked closely with the client to understand the full scope of the challenge. After reviewing chemical compatibility data, load calculations, and installation requirements, we proposed a custom fiberglass-reinforced plastic (FRP) tank designed specifically for the application.
Key Design Features Included:
· Specialized Resin System: We selected a premium vinyl ester resin for superior resistance to the client’s chemical mixture.
· Low-Profile Horizontal Orientation: To accommodate the facility’s height limitations, the tank was designed as a horizontal cylinder with reinforced saddles for support.
· Thermal Insulation: The tank included an insulation layer to help stabilize internal temperatures critical to the chemical’s integrity.
· Access & Monitoring Ports: Multiple manways, flanged nozzles, and ports were included for easy access, chemical feed lines, and integration with automated monitoring systems.
Fast-Track Fabrication and Delivery
Thanks to KBK’s in-house manufacturing capabilities and agile production process, we were able to prioritize this build. The custom fiberglass tank was fabricated, cured, pressure-tested, and shipped in just 4.5 weeks—well ahead of the client’s 6-week target.
We also coordinated closely with their facilities team to provide installation guidance, ensuring compatibility with the existing piping and foundation layout.
Results: Seamless Operation and Long-Term Reliability
Within days of installation, the tank was fully operational. Six months later, a post-project review revealed:
· Zero corrosion or structural issues
· Stable temperatures maintained within ±1°F
· Positive feedback from operators on ease of access and maintenance
The client has since placed additional orders with KBK Industries, citing our team’s responsiveness, technical expertise, and proactive support.
Why KBK?
This case highlights what sets KBK Industries apart: collaborative engineering, fast-tracked custom fabrication, and dedicated post-installation support. Whether your challenge involves harsh chemicals, tight site conditions, or fast deployment timelines, our custom fiberglass tank solutions are designed to meet your needs without compromise.
Let’s Build Your Custom Solution
Do you have a storage or separation challenge that demands more than a generic tank? KBK Industries is ready to help.
👉 Contact us today or
👉 Explore our fiberglass tank capabilities to start a conversation about your custom solution.